800ml Lunch box mould
Mold Size 480x380mm / advice choose 250Ton injection machine
Mold cavity Single cavity
Mold Steel 718H steel, the original hardness is HRC30 degree
Mold steel treatment way At final arranged Thur. nitrogen for core and cavity to HRC458-52 degree
Mold gate way Point gate hot runner system
Mold uselife 600000 shots
Mold cycle time 23 sec
1st. Test mold time 40 days after confirmed mold drawing files
Mold doff way Choose angle lifter + ejectors
Package PET film covered then packing into standard wooden case
FAQ:
-How many gate points needed for this type of lunch box mould?
We will designed different depend on different thickness, if normal thickness 1 gate is enough, if thin thickness we need make 2 gates.
-How about the lock thin area work?
We are sure not easy broken, and lock can be doff easy by angle-lifter.
-How about final food box mould cavity surface treatment?
On normal choose texture, but also can be polish.
There are some more same design idea lunch box sample shown which moulds made by us.
Process
Mold steelP20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more
Mold cavity1 or more (depend on client)
Surface treatmentselectroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness)
Plastic materialsPP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE and other
SoftwareUG, PRO-E, MOLDFLOW, CAD, CAE, VISI
Mold gate waycold runner/hot runner/semi-hot runner
Mold baseHASCO, DME, LKM, HOME-MADE
Mold doff systemejectors, off-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more
Mold coolingWater cooling/air cooling/beryllium bronze cooling
Mold payment50% down payment by T/T, 50% balance by T/T before shipment
Mold shipmentBy sea/air/train
Mold packagingpacked into standard wooden cases
Mold quotationmost reasonable as rich experience
Technology
1) Mould structure design
Professional designers provide you with reasonably designed mould to shorten cycle hours.
Reducing unnecessary procedure improves efficiency.
2) Mould cooling system
According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.
3) Accessory for mould
Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life.
4) Deal with mould
Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850
Service
1) We can repair the mould in one year for some free and provide technology. .
2) Gurantee period is 12months starting from the date of moulds accept in the Buyer’s factory.
3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer’s negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.Plastic Food Box Moulds factory
website:http://www.oskaimold.com/box-molds/plastic-food-box-moulds/